Aerospace Component Reconstruction
A major aerospace defense contractor managing legacy aircraft maintenance fleets needed urgent reverse engineering of critical, obsolete engine components with no surviving digital CAD data.
Client Background
A major aerospace defense contractor responsible for maintaining legacy aircraft fleets with critical components reaching end-of-service-life and no available OEM replacement documentation.
Client Challenge
Required urgent reverse engineering of critical, obsolete engine components with no surviving digital CAD data. OEM supply chains were closed, making legacy parts impossible to procure through traditional channels.
Our Solution
We combined high-resolution 3D laser scanning technology with advanced parametric CAD reconstruction techniques to digitize and recreate mission-critical aerospace components from physical samples.
Our Process
Our Execution
We combine technical accuracy, process clarity, and responsive communication to help clients outsource engineering work with confidence.
Captured complex physical geometries with extreme precision using industrial-grade laser scanning and mesh processing
Reconstructed fully parametric, feature-based 3D CAD models from raw scan data with aerospace-grade accuracy standards
Validated final CAD models against strict aerospace tolerance requirements and design certification rules
Our Result
±0.1 mm
Exceptional geometric accuracy achieved across entire component
Reduced part procurement lead time versus OEM replacement timelines
1
%
Value Delivered
Effectively extended the operational lifecycle of critical aerospace assets, bypassing lengthy OEM supply chains and enabling continued fleet operations.
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