Industrial Pump Components
A large-scale chemical process plant running continuous 24/7 manufacturing operations needed urgent reverse engineering of heavily eroded pump impellers to prevent long-term operational shutdowns.
Client Background
A large-scale chemical process plant operating mission-critical equipment on continuous 24/7 schedules with legacy pump assemblies showing severe wear and erosion.
Client Challenge
Needed urgent reverse engineering of heavily eroded pump impellers to prevent catastrophic operational shutdowns. Original documentation was unavailable, and standard OEM replacement lead times were prohibitively long.
Our Solution
We reconstructed precise, optimized CAD models using worn physical impeller components as baseline geometric references, enabling local manufacturing and rapid deployment.
Our Process
Our Execution
We combine technical accuracy, process clarity, and responsive communication to help clients outsource engineering work with confidence.
Scanned degraded impellers using 3D optical scanning to capture remaining geometric geometry and dimensional baseline
Modeled clean, parametric CAD files digitally restoring the original un-eroded blade profiles and flow characteristics
Delivered manufacturing and casting drawings optimized for foundry production and rapid component turnaround
Our Result
Reduced component replacement costs versus original OEM pricing
1
%
↑ Turnaround
Enhanced overall plant operational reliability and minimized the risk of catastrophic pump failure downtime, protecting continuous process operations.
Value Delivered
Enabled seamless, real-time collaboration across global design centers, effectively removing a critical bottleneck in their product development pipeline.
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